7-axis Upright Ground-rail Intelligent Welding Robot

Details:

Enhanced reducer with large reduction ratio design,better control the accuracy;
4th axis hollow structure used double angular contact bearingsto. Improve joint supportedrigidity;
4, 6 axis with special gear clearance adjustment structurehigher joint precision;
The wrist is changed into a U-shaped structure to improve the stiffness;
The wrist is shortened to improve flexibility.
Special wrist noise reduction structure, lower running noise.
New appearance with new spray painting process, excellent sensory effect.

Ground-rail Intelligent Welding Robot Parameters

Load Capacity		6kg
Repeat positioning accuracy		±0.08mm
Maximum working radius		2014mm
Number of Degrees of Freedom		6
Range of motion	J1	±175°
	J2	+159°, -95°
	J3	+95°, -125°
	J4	±183°
	J5	+129°, -126°
	J6	±360°
	Main body weight		230kg
Protection level (wrist)		IP65

All mechanical parts are integrally welded, modular structure, high strength, and easy to assemble and disassemble.
All structural parts undergo high temperature and vibration stress relief, ensuring strong stability and preventing deformation.
Modular design of the ground rail allows for various configurations, including standard ground-rail and cantilever type.
One-piece cast steel slider ensures the robot’s movement speed and accuracy.
Ground rail running speed(1-1.7m/s) is more than twice as fast as comparable products.
The entire machine uses highly flexible cables for wiring, ensuring long-term stable operation.
Smart oiling mechanism simultaneously lubricates, cleans, and reduces noise, maximizing the durability of the transmission mechanism.
All cables inside the rail are used of highly flexible cables to minimize downtime caused by cable damage.

End Load Weight	1500kg	Running speed	1-1.7 m/s
Drive mode	Servo motor + planetary reducer + rack	Accuracy of repeat positioning	±0.01mm
Standard Linear Guide Rail	HIWIN 30 Heavy-Duty Model * 6 Sets	Step-Operated System	Step-on (internal keel mechanism)
L-Shaped Plate of the Slide Table	Cast steel	Butt Extension	Can be connected in multiple sections to extend up to 100 meters

The line laser sensor to detect weld seam deviations.

Excellent Environmental Adaptability
Resistant to ambient light interference, compatible with various material types, and equipped with intelligent software algorithms.
Industrial-Grade Reliability
IP65 protection rating, suitable for harsh industrial environments; interface ensures stable transmission and strong anti-interference capabilities.

Accurately measure corner positions;
Achieve millimeter-level welding accuracy;
Avoid false welding and leaking welding caused by inaccurate corner positioning;
Applicable to special-shaped parts, customized structures, multi-corner workpieces and other scenarios.

Ensure Unobstructed Gas Flow
The automatic cleaning station cleans the spatter generated by the ground rail welding robot during the welding process, ensuring unobstructed gas flow for extended periods;
Improve Weld Quality
Effectively prevents air from entering the welding area, improving weld quality;
Clean Accumulated Dust
Cleans the dust accumulated on the contact tip and connecting pipe gas outlet caused by welding fumes.

Item	Parameter
Wire cutting	solid ≤ 1.6mm, flux-cored ≤ 3.2mm; Cutting time ≤ 0.5s; Cutting accuracy ±0.1mm
Torch cleaning	reamer / sandblasting; cleaning time ≤ 5–7s
Anti-spatter spraying	Capacity: 500ml; Spray rate: 0–0.5mL/s; Atomized particle size: 20–50µm
Gas supply	0.4–0.6 MPa; Consumption: 8–10 L/s
Electrical power	AC220V/ 50Hz 4.5W
Ambient	Tem:5–50℃; Humidity: 20%–80% (non-condensing); Noise: ≤70dB
Weight	15 kg